Details
Category: Headspace Analyzers

The MAP audit looks at waste reduction, gas consumption and quality assurance to identify areas where modified atmosphere packaging processes can be optimized.

  • Increase the packaging speed
  • Minimize excess gas consumption
  • Reduce waste of packaging material
  • Ensure that MAP equipment operate at full capacity

Overview

Applications

Details
Category: Headspace Analyzers

  

Dansensor CheckMate Software for Modified Atmosphere Packaging productions environments.

  • Control multiple Dansensor CheckMate units simultaneously
  • High level of detail
  • Easier to evaluate data in large MAP productions
  • Monitor device settings

 

Overview

The Dansensor® PC software for Modified Atmosphere Packaging is indispensable to many Quality Control Managers. The software is capable of controlling several CheckMate units simultaneously, which provides an easy way to evaluate data in large MAP production environments, manage product measurement details, monitor device settings and much more.

The 2.14 version of the Dansensor PC software is required for downloading the measuring data. Upgrade kits for both Dansensor CheckMate ll (part number 290190) and Dansensor CheckMate lll (290142) are available from local AMETEK MOCON distributors.


Headspace analyzers:
Besides the Modified Atmosphere Packaging software, we provide other products for headspace analysis. Below you’ll find a brief introduction to each of the products in the family:
  • Dansensor® CheckMate 3
    The CheckMate software can be used with the Dansensor CheckMate 3, which is recognized as one of our most accurate headspace gas analyzers. It is capable of measuring both O2 and headspace gas containing O2 and CO2. Furthermore, it is able to analyze headspace in MAP products of all shapes and sizes. 
  • Dansensor® CheckPoint®  3
    This portable headspace gas analyzer can be used for measuring O2 levels in MAP products of all shapes and sizes. The PC software for Modified Atmosphere Packaging works with this particular gas analyzer and comes with a 30-day free trial. 
  • Dansensor® Can Piercer
    The headspace gas of milk powder cans, wine bottles and similar kinds of containers can easily be measured using the Dansensor Can Piercer tool with Dansensor CheckMate 3 or Dansensor CheckPoint 3. 
  • Dansensor® OpTech
    Dansensor OpTech is made for laboratory use and relies on a non-invasive method for measuring O2 levels in MAP products. The Dansensor OpTech promises high accuracy of headspace measurement and fast reading times; it consumes no gas for its measurement.

 

Applications

The Dansensor® PC software for Modified Atmosphere Packaging is capable of:

  • controlling several CheckMate units simultaneously, which provides an easy way to evaluate data in large MAP production environments, manage product measurement details, monitor device settings and much more.
  • downloading the measuring data

Details
Category: Headspace Analyzers

Use one package to test for:

  • Oxygen headspace: Measure residual oxygen within modified or controlled atmosphere packages
  • Carbon dioxide headspace: Measure residual carbon dioxide within modified or controlled atmosphere packages
  • Seal or material strength: Analyze seals or material strength of a package by measuring the peak pressure at which the seals separate or the material bursts
  • Leak detection: Detect package leaks through pressure decay analysis
  • One-way valve testing: Analyze the burst pressure required to actuate a degassing valve and test for leaks in the valve and valve seating
  • Ideal for a broad spectrum of packages where modified and controlled atmosphere is used to extend shelf life

 

Features and benefits of the MultiCheck package integrity system for headspace and leak test:

  • Save costs by using one package for all five tests
  • Save time by conducting multiple tests in one sequence
  • Get answers to five critical conditions existing in your package environment
  • Software enables users to create testing protocols, link them to SKUs and log data to a PC
  • Software also provides statistical analysis and easily plots out data, offering easy to read charts grouped by package run, shift and set up time
  • Reduce testing set up time
  • Optional barcode reader can be used to log tests against the UPC's
  • The PAC CHECK® 302 and 325 come with Cal-Smart® - MOCON's no tank gas, smart calibration system

Details
Category: Headspace Analyzers

  

Portable Gas Analyzer for quality control of modified atmosphere packages (MAP).

  • Different sensor variants ensure compatibility with all applications 
  • O2 or combined O2/CO2 measurements
  • Data collection/transfer via WiFi

 

Overview

By combining a headspace gas analyzer, leak detector and valve tester in one unit, the Dansensor® MultiCheck® 2 helps you achieve fast, consistent, and reliable quality control of your MAP packaging process.

Designed specifically for the coffee industry, the Dansensor MultiCheck 2 helps to ensure that the characteristic taste and aroma of your products are preserved and that your brand reputation is protected. It is equipped with specialized filters and sensors for coffee applications – though it is also suitable for other applications. In addition, you can conduct integrated valve leak and valve release tests on degassing valves with the optional valve testing unit (VTU), so the integrity of your entire package is accurately tested and recorded in a combined report.

Increase the uptime of your packaging line with this reliable analyzer and avoid time consuming troubleshooting exercises when inconsistencies arise. Moreover, reduce the risk of human error and improve your quality management with dependable data storage and real time data transfer. The instrument can store test results from more than 100,000 tests.

With the ability to conduct four tests in one – headspace gas analysis, leak detection, valve leak and valve release – the Dansensor MultiCheck 2 is 50% faster, takes less space, and is more user friendly than its predecessors. It takes up less space and is more user friendly with an intuitive user interface. In addition, there are dedicated ports for the test head and VTU and USB ports for connecting additional accessories, such as a barcode scanner or keyboard. It also includes the option to conduct a burst test, to help you establish the settings and limitations for your package testing. Up to 999 product test settings can be programmed into the unit to ensure consistent test parameters.

The Dansensor MultiCheck 2 is designed for easy maintenance and cleaning, so you can proactively preserve the accuracy of your measurements and ensure uptime. Use the self-rinsing backflush program regularly to remove particles and contaminants from the system and replace the easy-to-access filters on the test head.

Headspace gas analyzers & Leak detectors:

The Dansensor® MultiCheck® 2 combines the functions of both a headspace analyzer and a leak detector in one convenient unit. See other examples of single function instruments here:

  • Dansensor® CheckMate 3 
    A highly accurate benchtop headspace analyzer, the Dansensor CheckMate 3 is a cost-effective solution that allows for operators to measure both O2 and gas mixtures combining O2 and CO2.
  • Dansensor® Lippke® 5000
    Dansensor Lippke 5000 provides reliable seal strength and pressure leak testing of many types of packaging. It can be used in production, laboratory environments and throughout the supply chain to test package integrity.
  • Dansensor® LeakPointer® 3 and Dansensor® LeakPointer® 3+
    The leak detector Dansensor LeakPointer 3 and 3+ are designed for the food industry with a possibility to test leak sizes down to 50 µm. This helps ensure unwanted batch recalls and high product quality.

 

Features & Benefits

Benefits
  • Complete MAP quality control for coffee packaging
  • Protect your brand and product
  • Maximize uptime with quick and reliable package testing
  • Easy to use
  • All-in-one integrated solution 50% faster than previous models
  • Reduce time troubleshooting issues and risk of human error
Features
  • Four tests in one: headspace, leak, valve leak and valve release
  • O2 headspace measurements
  • Optional degassing valve test unit (VTU)
  • Test head with integrated sense probe
  • Easy maintenance and cleaning
  • Touchscreen with intuitive interface
  • Individual user logins
  • Store test settings for repeatability
  • Data storage and real time data transfer
  • USB port for connecting optional barcode scanner, keyboard or printer
  • Compliant with ASTM F2095

 

Technical Specifications

Specifications

Dansensor MultiCheck 2

Test types

Headspace gas analysis; leak detection (burst and leak options); optional valve leak and valve release tests

Typical test time

60-90 seconds (combined headspace and leak test on 500 gram bag); dependent on test settings, package size, etc.

Heating time (max)

10 min

Applications

Coffee (ground and whole bean) bags and packaged pillow packs

Package size (max)

5 liters

 

Headspace analysis

Leak detection

Sample volume (typical)

25.7 ml

n/a

Measuring range

0-100% O2

10-1000 mbar (0.15-14.5 psi)
VTU mode 0-350 mbar (0-5 psi)
Low range: 10-350 mbar
High range: 350-1000 mbar

Accuracy of measurement

±0.25% O2+ 2% of reading

Low range: ±0.5 mbar (0.007 psi) or ± 0.5% of reading
High range: ±5 mbar (0.07 psi) or ± 0.5% of reading

Number of test definitions

999

Data collection capacity

Test data from more than 100,000 tests

Data export

Stored data to CSV file (USB) or real time data transfer CSV-string per test (RJ-45)

Dimensions (WxDxH) and weight

Instrument: 304 x 236.5 x 185 mm (12” x 9.3” x 7.3”) 4.4 kg (9.7 lbs)
Stand + test head: 250 x 330 x 410 mm (9.8” x 13.0” x 16.1”) 4.0 kg (8.8 lbs)

Calibration and service

12 months

Ambient temperature

Operational: +2°C to +35°C Storage: -20°C to +60°C

Relative humidity

Operational: 10 to 90 %RH (non-condensing)
Storage: less than 95 %RH (non-condensing)

Ambient pressure

Operational: 750-1050 mbar

Power supply and consumption

External PSU, 100-240 VAC, 47-63 Hz
Max 40W

Air supply pressure and connection

2-5 bar Ø6/4mm tube DIN ISO 8573-1:2010 [4:4:3]

Air consumption

Max 5 L/min (depending on test settings)

Connections

LAN: RJ-45 Ethernet 10/100 Mbit/s, DHCP client or fixed IP

USB: 1 x Host, USB 2.0 Type A; 1 x Device, USB 2.0 Type B (max current 500 mA)

Consumables and accessories

Septa, VTU (valve test unit)

Warranty

12 months

Compliance

CE, China RoHS II

Standards

ASTM F2095, ISO 11607

 

Accessories

  • Integratable Valve test unit (VTU)
  • Barcode scanner with USB connector
  • Keyboard with USB connector 
Consumable
  • Septa
Service & Support Options
  • PTPS AMECare Program

 

Applications

  • Complete MAP quality control of coffee packaging – whole bean and ground, pillow packs and bags (not capsules)
  • Up to four tests in one: headspace gas analysis, leak detection, valve leak and valve release
  • Burst test for finding package limits and establishing settings
Standards
  • ASTM F2095 (Standard Test Methods for Pressure Decay Leak Test for Flexible Packages)