- Details
- Category: Leak Detectors
The MAP audit looks at waste reduction, gas consumpion and quality assurance to identify areas where modified atmosphere packaging processes can be optimized.
- ncrease the packaging speed
- Minimize excess gas consumption
- Reduce waste of packaging material
- Ensure that MAP equipment operae at full capacity
Overvie
MAP Audit will improve processes and make sure the packaging equipment is operating at full capacity and delivering maximum value. In almost every MAP-line, there is an untapped potential of streamlining the packaging process. The audit helps you identify and exploit these opportunities in order to make it more cost-efficient.
Since 2009, AMETEK MOCON has specialized in optimization of modified atmosphere packaging processes within the food, beverage and pharmaceutical industries. The invention of the MAP audit was a result of the many experiences with ineffective MAP processes. Especially with regards to:
- Waste reduction
The amount of waste presents a problem in a significant number of MAP-lines, but too few manufacturers are aware of the problem and even fewer recognize the fact that reducing waste would save a lot of money. - Gas Savings
Excess gas use continues to be a costly problem in many MAP processes, but there are various ways to limit the gas consumption, both by using the right equipment and by applying the right operation technique. - Quality Assurance (QA)
When equipment runs at a high speed most of the time, the risk of defects increases. Therefore, ongoing quality assurance is an integrated part of the MAP audit. This is to make sure that the equipment is running at full capacity.
Features & Benefits
Technical Specifications
Applications
- Details
- Category: Leak Detectors
Reliable all-in-one headspace and leak testing system for complete MAP quality control.
- Trusted results
- Simple and user friendly
- Fast and reliable
Overview
By combining a headspace gas analyzer, leak detector and valve tester in one unit, the Dansensor® MultiCheck® 2 helps you achieve fast, consistent, and reliable quality control of your MAP packaging process.
Designed specifically for the coffee industry, the Dansensor MultiCheck 2 helps to ensure that the characteristic taste and aroma of your products are preserved and that your brand reputation is protected. It is equipped with specialized filters and sensors for coffee applications – though it is also suitable for other applications. In addition, you can conduct integrated valve leak and valve release tests on degassing valves with the optional valve testing unit (VTU), so the integrity of your entire package is accurately tested and recorded in a combined report.
Increase the uptime of your packaging line with this reliable analyzer and avoid time consuming troubleshooting exercises when inconsistencies arise. Moreover, reduce the risk of human error and improve your quality management with dependable data storage and real time data transfer. The instrument can store test results from more than 100,000 tests.
With the ability to conduct four tests in one – headspace gas analysis, leak detection, valve leak and valve release – the Dansensor MultiCheck 2 is 50% faster, takes less space, and is more user friendly than its predecessors. It takes up less space and is more user friendly with an intuitive user interface. In addition, there are dedicated ports for the test head and VTU and USB ports for connecting additional accessories, such as a barcode scanner or keyboard. It also includes the option to conduct a burst test, to help you establish the settings and limitations for your package testing. Up to 999 product test settings can be programmed into the unit to ensure consistent test parameters.
The Dansensor MultiCheck 2 is designed for easy maintenance and cleaning, so you can proactively preserve the accuracy of your measurements and ensure uptime. Use the self-rinsing backflush program regularly to remove particles and contaminants from the system and replace the easy-to-access filters on the test head.
Headspace gas analyzers & Leak detectors:
The Dansensor® MultiCheck® 2 combines the functions of both a headspace analyzer and a leak detector in one convenient unit. See other examples of single function instruments here:
- Dansensor® CheckMate 3
A highly accurate benchtop headspace analyzer, the Dansensor CheckMate 3 is a cost-effective solution that allows for operators to measure both O2 and gas mixtures combining O2 and CO2. - Dansensor® Lippke® 5000
Dansensor Lippke 5000 provides reliable seal strength and pressure leak testing of many types of packaging. It can be used in production, laboratory environments and throughout the supply chain to test package integrity. - Dansensor® LeakPointer® 3 and Dansensor® LeakPointer® 3+
The leak detector Dansensor LeakPointer 3 and 3+ are designed for the food industry with a possibility to test leak sizes down to 50 µm. This helps ensure unwanted batch recalls and high product quality.
Features & Benefits
Benefits
- Complete MAP quality control for coffee packaging
- Protect your brand and product
- Maximize uptime with quick and reliable package testing
- Easy to use
- All-in-one integrated solution 50% faster than previous models
- Reduce time troubleshooting issues and risk of human error
Features
- Four tests in one: headspace, leak, valve leak and valve release
- O2 headspace measurements
- Optional degassing valve test unit (VTU)
- Test head with integrated sense probe
- Easy maintenance and cleaning
- Touchscreen with intuitive interface
- Individual user logins
- Store test settings for repeatability
- Data storage and real time data transfer
- USB port for connecting optional barcode scanner, keyboard or printer
- Compliant with ASTM F2095
Technical Specifications
|
Specifications |
Dansensor MultiCheck 2 |
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Test types |
Headspace gas analysis; leak detection (burst and leak options); optional valve leak and valve release tests |
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Typical test time |
60-90 seconds (combined headspace and leak test on 500 gram bag); dependent on test settings, package size, etc. |
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Heating time (max) |
10 min |
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Applications |
Coffee (ground and whole bean) bags and packaged pillow packs |
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Package size (max) |
5 liters |
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Headspace analysis |
Leak detection |
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Sample volume (typical) |
25.7 ml |
n/a |
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Measuring range |
0-100% O2 |
10-1000 mbar (0.15-14.5 psi) |
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Accuracy of measurement |
±0.25% O2+ 2% of reading |
Low range: ±0.5 mbar (0.007 psi) or ± 0.5% of reading |
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Number of test definitions |
999 |
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Data collection capacity |
Test data from more than 100,000 tests |
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Data export |
Stored data to CSV file (USB) or real time data transfer CSV-string per test (RJ-45) |
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Dimensions (WxDxH) and weight |
Instrument: 304 x 236.5 x 185 mm (12” x 9.3” x 7.3”) 4.4 kg (9.7 lbs) |
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Calibration and service |
12 months |
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Ambient temperature |
Operational: +2°C to +35°C Storage: -20°C to +60°C |
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Relative humidity |
Operational: 10 to 90 %RH (non-condensing) |
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Ambient pressure |
Operational: 750-1050 mbar |
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Power supply and consumption |
External PSU, 100-240 VAC, 47-63 Hz |
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Air supply pressure and connection |
2-5 bar Ø6/4mm tube DIN ISO 8573-1:2010 [4:4:3] |
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Air consumption |
Max 5 L/min (depending on test settings) |
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Connections |
LAN: RJ-45 Ethernet 10/100 Mbit/s, DHCP client or fixed IP USB: 1 x Host, USB 2.0 Type A; 1 x Device, USB 2.0 Type B (max current 500 mA) |
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Consumables and accessories |
Septa, VTU (valve test unit) |
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Warranty |
12 months |
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Compliance |
CE, China RoHS II |
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Standards |
ASTM F2095, ISO 11607 |
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Accessories
- Integratable Valve test unit (VTU)
- Barcode scanner with USB connector
- Keyboard with USB connector
Consumable
- Septa
Service & Support Options
- PTPS AMECare Program
Applications
- Complete MAP quality control of coffee packaging – whole bean and ground, pillow packs and bags (not capsules)
- Up to four tests in one: headspace gas analysis, leak detection, valve leak and valve release
- Burst test for finding package limits and establishing settings
Standards
- ASTM F2095 (Standard Test Methods for Pressure Decay Leak Test for Flexible Packages)
- Details
- Category: Leak Detectors
Reliable seal strength and pressure leak testing of many types of packaging.
- Precise, definable and reproducible test conditions
- Suitable for many different kinds of packages
- Burst tester, leak, creep, bubble and combined test options
- Suited for testing in production and laboratory environments
- Extended options for analysis and documentation of test results
Overview
Measure seal strength and package integrity with the Dansensor® Lippke® 5000. Perform burst, leak, creep, creep to fail and bubble tests from one instrument – or try the combined test option to conduct a simultaneous leak, creep and burst test on a single package. It is ideal for testing rigid, semi rigid and flexible packaging, as well as porous and laminated foils for the food, pharma and medical industries.
With an extensive array of features, test options and accessories, it meets applicable ISO and ASTM standards. In addition, the instrument features individual logins and different user levels to ensure the data security and traceability required by healthcare and pharmaceutical customers.
The leak test systems provide manufacturers with an idea of how well packages resist pressure. Measuring seal strength and carrying out pressure leak tests are important prerequisites to delivering strong and lasting packaging that have a low risk of bursting under pressure.
Leak detectors:
The Dansensor® Lippke® 5000 is one in a series of leak detectors we offer. Each of the leak detectors in the product family are based on an acknowledged pressure leak and seal strength test method which provide manufacturers with unique opportunities for measuring seal strength and conducting pressure leak tests as part of the Quality Control process:
- Dansensor® LeakPointer® 3 and Dansensor® LeakPointer® 3+
Prolonged shelf-life requires for the package to be intact. Especially in the food industry where freshness and appearance are essential. Dansensor LeakPointer 3 and Dansensor LeakPointer 3+ are approved for the food industry and are capable of detecting leak sizes down to 50 micron(µm). This helps manufacturers minimize the number of unwanted returns. - Dansensor® LeakMatic ll
Users of Dansensor LeakMatic ll can enjoy the benefits from non-destructive in-line leak testing, e.g. waste reductions and fewer unwanted returns of MAP products. The off-line Dansensor LeakMatic ll is applied by manufacturers to make sure that no products with undetected leaks are sent to the retailers. This is an important part of working with quality control. - Dansensor® Lippke® VC1400
Dansensor Lippke VC1400 provides reliable seal strength and pressure leak testing of many types of packaging. It can be used for quality control checks, R&D package testing and process optimization on the packaging line.
Features & Benefits
Benefits:
- Optimized measuring from better pressure regulation
- Shorter filling time
- Improved pre-fill process prevents over-shoot
- Improved testing accuracy and shorter test cycle (new algorithm)
- New design & intuitive touch screen interface
- Improved visual display of test results
- Pump feature to easily inflate flat packages
- Covers 1-5 bar pressure range
- Data storage also available on stand-alone unit
- Easy installation & data sharing
Features:
- Improved measuring algorithm
- Test head with integrated sense probe
- Touchscreen with graphical user interface (GUI)
- Data capturing, storage & export
- Individual user logins and access levels for security
- One-touch documentation print-out with external printer
- USB port for optional label printer (thermal or dot matrix), barcode scanner or keyboard
- Meets ASTM and ISO standards
- IQ / OQ available
- PC software version offers additional features::
- FDA 21 CFR, part 11 compliant
- Printable test reports (PDF)
- Test results shown on graphs
- “Combined test” feature
- Interface with SQL database
Technical Specifications
|
Specifications |
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Package types |
Flexible, semi-rigid and rigid packages |
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Test types |
Burst, leak, creep, bubble, combined test |
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Test package size |
1-90 000 ml |
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Test time |
1-500 sec |
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Measuring range |
10-5000 mbar (0.15-72.5 psi) |
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Displayed resolution |
0-1000 mbar: 0.1 mbar 1000-5000 mbar: 1 mbar |
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Accuracy of measurement |
Low range: ± 0.5 mbar (0.007 psi) or 0.5% of reading |
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Number of test definitions |
999 |
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Data collection capacity |
Test data from more than 1,000,000 tests |
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Data collection type |
Exported to CSV file |
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Dimensions (WxDxH) and weight |
284 mm x 236.5 mm x 185 mm (11.2" x 9.3" x 7.3") |
|
IP class |
IP 20 |
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Ambient temperature |
Operational: +2°C to +35°C |
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Relative humidity |
+2°C to +25°C; 10 to 90 %RH (non-condensing) |
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Ambient pressure |
750-1100 mbar |
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Power supply and consumption |
100-240 VAC, 47-63 Hz Max 40W |
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Air supply pressure and connection |
4.0-6.5 bar; at least 1 bar above the test pressure |
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Air consumption |
Max 100 L/min (depending on test settings) |
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Connectivity |
LAN: RJ-45 Ethernet 10/100 Mbit/s, DHCP client or fixed IP |
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Compliance |
CE, China RoHS II |
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Standards |
ASTM F-1140, F-2054, F-2095, F-2096, ISO 11607 |
Accessories
Accessories
- Test head, for handheld or stand use
- Choice of blunt or sharp needle
- Stands & Restraining Plates
- Basic stand
- Pneumatic Package Clamp (PPC 300 II) for open packages
- Fixture for ASTM F2054 restraining
- PC software option with CFR 21, part 11 compliance
- IQ/OQ documentation
- Valve Test Unit (VTU) for degassing valves
- Barcode reader (USB)
- Dot matrix printer (USB) for fade-resistant printed records
- Package pressure release valve
- Pressure regulator incl. filter for fine particulates and liquids
- IV-bag adaptor
- Custom-made tube adapters for threaded connections
- Custom-made accessories
Consumables
- Various needles
- Various septa
Applications
Applications:
Package integrity tests
- Burst test
- Leak test (pressure decay)
- Creep test (with optional Creep to Fail)
- Bubble test
- Combined test (consecutively on same package)
- Creep and burst
- Creep and leak
- Creep, leak and burst
ASTM Standards:
- ASTM F1140: Burst & creep for medical packages (without restraining plates)
- ASTM F2054: Burst test (with restraining plates)
- ASTM F2095: Pressure decay leak test (with or without restraining plates)
- ASTM F2096: Bubble leak test (with water tank)
Other standards:
- ISO 11607: Packaging for terminally sterilized medical devices
- 21 CFR, part 11: Protects your data and ensures that all records are authentic and incorruptible
- Details
- Category: Leak Detectors
Vacuum leak detection system for flexible, rigid and semi-rigid packages
- Test seal strength and ‘whole package’ integrity
- Automate tests and store parameters for definable, reproducible results
- Performs methylene blue dye test and bubble emission test (ASTM D3078)
- Data capture, storage and export via USB
- Intuitive GUI touchscreen with secure user logins
- IQ/OQ validation documents available
Overview
The Dansensor® Lippke® VC1400 is a package leak detector which finds even the smallest leaks in blister packages, glass vials and other flexible, rigid and semi-rigid packages. It ensures seal strength and package integrity for quality control checks, R&D package testing and process optimization on the packaging line.
This instrument automates the methylene blue dye test and bubble emission test (ASTM D3078), guaranteeing optimal reproducibility. Test parameters and results are automatically stored on the device and can be printed or exported as a CSV file. Vacuum and penetration time can easily be adjusted on the touchscreen’s graphical user interface.
The optional accessories and two available variations, either with an integrated vacuum ejector for use with compressed air or with an external vacuum pump (PU1400), make the Dansensor Lippke VC1400 a flexible and user-friendly addition to your quality control routine.
Leak detectors:
The Dansensor® Lippke® VC 1400 is part of our leak detector family of products.
- Dansensor® Lippke® 5000
Dansensor Lippke 5000 provides reliable seal strength and pressure leak testing of many types of packaging. It can be used production, laboratory environments and throughout the supply chain to test package integrity. - Dansensor® LeakPointer® H2O
Dansensor LeakPointer H2O is a premium water bath for visual leak testing (bubble test) on almost all types of packaging. The leak detector is used for quality control checks, R&D package testing and process optimization on the packaging line. - Dansensor® LeakPointer® 3 and Dansensor® LeakPointer® 3+
The NEW leak detector Dansensor LeakPointer 3 and 3+ are designed for the food industry with a possibility to test leak sizes down to 50 micron (µm). This helps ensure unwanted batch recalls and high product quality. - Dansensor® LeakMatic ll
The Dansensor LeakMatic II is an in-line leak detector capable of detecting large boxes in a non-destructive way. The non-destructive testing reduce waste and ensure leak free packages are sent to the consumers.
Features & Benefits
Benefits:
- High precision vacuum regulation
- No adjustment required for different package sizes or types
- Clear and concise on-screen test results
- One-touch documentation print-out with external printer
- Easy installation and operation
- Automatically capture and store data
- Test package integrity with blue dye or bubble test
Features:
- Touchscreen with GUI for user-friendly operation
- Vacuum generation with vacuum pump or compressed air
- Individual user logins and access levels for security
- Store test parameters for repeatability
- Data capture, storage and export
- USB port for connecting optional barcode scanner, keyboard or printer
- Optional accessories incl. vacuum chambers, vacuum pump unit and barcode scanner
- Multilingual user interface
- Compliant with ASTM D3078
- IQ/OQ validation documents available
Technical Specifications
|
Specifications |
Dansensor® Lippke® VC1400 |
|
Package types |
Flexible, semi-rigid and rigid packages |
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Test types |
Methylene blue dye test or Bubble test |
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Test package size |
Smaller than vacuum chamber Ø 240 mm x 70 mm |
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Test time |
Vacuum time: 24 hours (max) Penetration time: 24 hours (max) |
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Measuring range |
Ejector variant: 100-800 mbar (1.5-11.6 psi) |
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Displayed resolution |
1 mbar |
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Accuracy of measurement |
± 2 mbar or ± 1% of setpoint (incl. overshoot when regulating to a fixed pressure) |
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Number of test definitions |
999 |
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Data collection capacity |
Test data from more than 1,000,000 tests |
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Data collection type |
Exported to CSV file |
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Dimensions (WxDxH) and weight |
284 mm x 236.5 mm x 185 mm (11.2" x 9.3" x 7.3"); 3.4 kg (7.5 lbs) |
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IP class |
IP 20 |
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Ambient temperature |
+2°C to +35°C |
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Relative humidity |
10 to 90 %RH (non-condensing) |
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Ambient pressure |
900-1050 mbar |
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Power supply and consumption |
100-240 VAC, 50-60 Hz Max 40W |
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Air supply pressure and connection |
4.5-6.0 bar (optimal performance at approx. 5 bar) |
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Air consumption |
Max 60 L/min |
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Connectivity |
LAN: RJ-45 Ethernet 10/100 Mbit/s, DHCP client or fixed IP |
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Compliance |
CE, China RoHS II |
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Standards |
ASTM D3078 |
Accessories
Accessories
- Vacuum chamber with domed lid (typically for methylene blue dye test)
- Vacuum chamber with flat lid (typically for ASTM D3078 bubble test)
- PU1400 vacuum pump unit
- Barcode scanner
- Dot matrix printer for fade-resistant printed records
- IQ/OQ validation documentation
Service & Support Options
- Basic Preventative Maintenance Plan
- Plus Preventative Maintenance Plan
Applications
Applications:
- Leak testing in methylene blue dye bath
- Visual leak testing under water with vacuum (bubble)
ASTM Standards:
- ASTM D3078 (Standard Test Method for Determination of Leaks in Flexible Packaging by Bubble Emission)
Test method:
- Blue dye test according to Farmacopea Mexicana HERMETIC Method IV
- Details
- Category: Leak Detectors
Bubble leak detection system for flexible, rigid and semi-rigid packages.
- Find exactly where leaks are located
- Test packages with or without headspace
- Simple installation and operation
- Mounted lid, removable tub and drain hose for convenience and easy cleaning
- Performs bubble emission test (ASTM D3078)
Overview
The Dansensor® LeakPointer® H2O is a package leak detector which helps you pinpoint even the smallest leaks. This instrument helps you conduct visual leak tests (bubble test) on all types of flexible, semi-rigid and rigid packages, regardless of whether they have ample headspace, like MAP packages, or use other packaging methods with little or no headspace, such as vacuum or skin packaging.
Operation and use
Simply place the test package(s) into the tub, close the lid, and start the instrument to begin testing – you can even use the vacuum pressure to fill the tub with exactly the right amount of water from a water container via the drain hose.
Adjust the pressure as needed and watch for a stream of bubbles from the package to locate the leak. When you stop the instrument, the test ends and the lid opens automatically, remaining open and dripping excess water back into the tub. The instrument is also easy to empty and clean with a built-in drain, quick-release hose and removable, rounded tub.
No messy overfill, no heavy lifting to fill or clean the instrument, and no hard-to-reach corners!
Add an optional digital pressure meter to ensure a successful test every time, even on rigid flat packages that don’t expand under pressure or packages with easy-open seals which can’t withstand high pressures.
Additional or stand-alone leak detection
The Dansensor LeakPointer H2O is the perfect addition to your quality control process. It can be used alone, or to achieve the ultimate leak detection solution, use it in tandem with the Dansensor LeakPointer 3 or LeakPointer 3+ – first determine if there is a leak with a non-destructive leak test, then use the LeakPointer H2O to find the leak’s exact location.
Leak detectors:
The Dansensor® LeakPointer H2O is part of our leak detector family of products.
- Dansensor® LeakPointer® 3 and Dansensor® LeakPointer® 3+
The Dansensor LeakPointer 3 and 3+ are designed for the food industry and can measure leaks as small as 50 micron (µm). This helps ensure unwanted batch recalls and high product quality. - Dansensor® Lippke® VC1400
Dansensor Lippke VC1400 provides reliable seal strength and pressure leak testing of many types of packaging. It can be used for quality control checks, R&D package testing and process optimization on the packaging line. - Dansensor® LeakMatic ll
The Dansensor LeakMatic II is an in-line leak detector capable of detecting large boxes in a non-destructive way. The non-destructive testing reduce waste and ensure leak free packages are sent to the consumers.
Leak detectors:
The Dansensor® LeakPointer H2O is part of our leak detector family of products.
- Dansensor® LeakPointer® 3 and Dansensor® LeakPointer® 3+
The Dansensor LeakPointer 3 and 3+ are designed for the food industry and can measure leaks as small as 50 micron (µm). This helps ensure unwanted batch recalls and high product quality. - Dansensor® Lippke® VC1400
Dansensor Lippke VC1400 provides reliable seal strength and pressure leak testing of many types of packaging. It can be used for quality control checks, R&D package testing and process optimization on the packaging line. - Dansensor® LeakMatic ll
The Dansensor LeakMatic II is an in-line leak detector capable of detecting large boxes in a non-destructive way. The non-destructive testing reduce waste and ensure leak free packages are sent to the consumers.
Features & Benefits
Benefits:
- Test package integrity and find exactly where leaks are located
- Test packages with or without headspace and regardless of gas mixture
- Ergonomically designed for operator safety and convenience
- Mounted lid avoids mess and requires no extra table space
- Easy to drain and clean
- Simple installation and operation
- No adjustment required for different package sizes or type
Features:
- Mounted, pneumatic lid – opens/closes effortlessly and stops messy dripping
- Removable, rounded tub for easy cleaning
- Quick-release drain hose for filling and emptying the tub without heavy lifting
- Easy-to-read vacuum gauge
- Balance hose allows testing on all types of packages (e.g. MAP, vacuum packed, minimal headspace, etc.)
- Manually adjustable pressure from -50 to -800 mbar
- Vacuum generation with compressed air only (no electrical connection required)
- Find the right fill-volume every time with mounted volume scale on tub
- Reversible tub gives convenient access to drain valve (face front or back)
- Complies with ASTM D3078
- Optional digital pressure meter ensures accurate tests, even on difficult packages
Technical Specifications
Accessories
Accessories
- Balance hose
- Rear-facing extension hose
- Digital pressure meter
Consumables
- Septa
Applications
Applications:
- Visual leak testing under water with vacuum (bubble)
ASTM Standards:
- ASTM D3078 (Standard Test Method for Determination of Leaks in Flexible Packaging by Bubble Emission)